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Streamlining Supply Chain with end-to-end Automation

Client Background

Our client, a manufacturer with a wide reach faced significant challenges with an intricate and fragmented supply chain, making it difficult to efficiently track and manage inventory, shipments, and production schedules.


Challenge

Our client struggled with a complex and disjointed supply chain, resulting in delays, increased carrying costs, and operational inefficiencies. Tracking and managing inventory, shipments, and production schedules across disparate systems posed considerable difficulties.

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Solution

To address these pressing challenges, we implemented an end-to-end supply chain automation solution utilizing Robotic Process Automation (RPA). The solution included the following steps:


  • RPA Integration with Key Systems: RPA bots were seamlessly integrated with the company's existing systems, including Enterprise Resource Planning (ERP), Warehouse Management Systems (WMS), and transportation management, unifying these previously fragmented operations.


  • Unified Automated Platform: The integration created a comprehensive, automated supply chain platform that streamlined data flow and automated repetitive tasks, reducing manual interventions.


  • Real-Time Data Access: RPA facilitated real-time data access and synchronization between systems, ensuring accurate and up-to-date information for decision-making.

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Outcome


The adoption of an automated supply chain system brought about transformative results for our clients:


  • Improved Visibility: Real-time visibility into the supply chain operations improved the accuracy of lead time predictions by 30%, enabling better planning and reducing unexpected delays.


  • Cost Reduction: Carrying costs decreased by 25% due to improved inventory management, avoiding overstocking and understocking, and reducing the need for expedited shipping.


  • Enhanced Efficiency: Supply chain process cycle times were reduced by 40%, leading to faster production and order fulfillment, resulting in increased customer satisfaction.


  • Error Reduction: Automation reduced supply chain errors by an impressive 70%, improving overall accuracy in inventory management and order processing.

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